A Novel Method for Bearing Fault Diagnosis Based on Novel Feature Sets With Machine Learning Technique

Author:

Mali Asmita R.1,Shinde P. V.2,Patil Amit Prakash3,Salunkhe Vishal G.4,Desavale R. G.5,Jadhav Prashant S.1

Affiliation:

1. K. E. Society's, Rajarambapu Institute of Technology, Rajaramnagar, Shivaji University Department of Mechanical Engineering, , Kolhapur, Maharashtra 415 414 , India

2. K. E. Society's, Rajarambapu Institute of Technology, Rajaramnagar, Shivaji University Department of Mechatronics Engineering, , Kolhapur, Maharashtra 415 414 , India

3. K. E. Society's, Rajarambapu Institute of Technology, Rajaramnagar, Shivaji University Department of Civil Engineering, , Kolhapur, Maharashtra 415 414 , India

4. “Agnel Charities” Fr. C. Rodrigues Institute of Technology Department of Mechanical Engineering, , Vashi, Navi Mumbai, Mumbai University, Mumbai, Maharashtra 400 703 , India

5. K. E. Society's, Rajarambapu Institute of Technology, Rajaramnagar, Shivaji University Department of Mechatronics Engineering and Mechanical Engineering, , Kolhapur, Maharashtra 415 414 , India

Abstract

Abstract Bearings often experience small and medium raceway damage due to operating and loading conditions, which induces abnormal dynamic behavior. The rotor-bearing system is tested at various conditions, and the influence of each fault has been presented in this study. The fundamental bearing characteristics frequencies and statistical features withdrawn from a vibration response are utilized for fault identification using a machine learning algorithm. Extreme learning machine (ELM) and the supervised machine learning method K-nearest neighbor (KNN) network were utilized to classify vibration data collected experimentally under various operating conditions. Bearing characteristics frequencies and statistical features are applied to both proposed approaches and compared regarding their prediction quality. The result shows that the ELM has better performance over the KNN in precision of fault recognition up to 99% and thus feels promising for condition monitoring of industrial rotating machines. This work provides valuable insights for operation, maintenance, and early fault warning related to bearings.

Publisher

ASME International

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