Extending the Fuel Flexibility From Natural Gas to Low-LHV Fuel: Test Campaign on a Low-NOx Diffusion Flame Combustor

Abstract

Today’s Oil & Gas facility market requires enlarging machines’ fuel flexibility toward two main directions: on the one hand burning fuels with high percentages of Ethane, Butane and Propane, on the other hand burning very lean fuels with a high percentage of inerts. GE has extensive experience in burning a variety of gas fuels and blends in heavy-duty gas turbines. From a technical point of view, the tendency towards leaner fuel gases for feeding gas turbines, introduces potential risks related to combustion instability, on both combustion hardware and machines’ operability. GE Oil&Gas (Nuovo Pignone), has developed a new program aimed to extend the fuel flexibility of its Low-NOx diffusion flame combustor (Lean Head End, or LHE), which currently equips single and dual shaft 30 MW gas turbines, so that it can handle low-LHV fuels. A fuel flexibility test campaign was carried out at full and partial load conditions over an ambient and fuel range, in order to investigate both ignition limits and combustor performances, focusing on hot parts’ temperatures, pollutant emissions and combustion driven pressure oscillations. The pressurized tests were performed on a single combustion chamber, using a dedicated full-scale (full-pressure, full-temperature and full-flow) combustor test cell. Variable composition gaseous fuel mixtures, obtained by mixing natural gas with N2 from 0% up to about 50% vol., were tested. The experienced LHE combustion system up to now had been fed only with natural gas in multi can single gas combustion systems. Combustion system modifications and different burner configurations were considered to enlarge system capabilities, in order to accommodate operation on the previous mentioned range of fuel mixtures, including: nozzle orifice sizing and combustor liner modification. This paper aims to illustrate the upgraded technology and the results obtained. Reported data show combustion system’s performances, mainly in terms of pollutant emissions and operability. The performed test campaign demonstrated the system’s ability to operate at all required loads with diluted natural gases containing up to 50% vol. of N2. Results also indicate that ignition is possible with the same inerts concentration in the fuel, keeping the fuel flow at moderately low levels. As far as load operation, the combustion system proved to be almost insensitive to any tested inerts concentration, while a huge reduction of NOx emissions was observed increasing the molar fraction of N2 in the fuel gas, maintaining good flame stability.