Residual Stress Distribution Depending on Welding Sequence in Multi-Pass Welded Joints With X-Shaped Groove

Author:

Mochizuki Masahito1,Hayashi Makoto2,Hattori Toshio2

Affiliation:

1. Department of Manufacturing Science, Graduate School of Engineering, Osaka University, 2-1, Yamada-oka, Suita, Osaka 565-0871, Japan; formerly, Hitachi, Ltd.

2. Hitachi, Ltd., Tsuchiura, Ibaraki 300-0013, Japan

Abstract

Residual stress in a large-diameter multi-pass butt-welded pipe joint was calculated for various welding pass sequences by thermal elastic-plastic analysis using the finite element method. The pipe joint used had an X-shaped groove, and the sequences of welding passes were changed. The distribution of residual stress depends on the welding pass sequences. The mechanism that produces residual stress in the welded pipe joint was studied in detail by using a simple prediction model. An optimum welding sequence for preventing stress-corrosion cracking was determined from the residual stress distribution. [S0094-9930(00)00701-0]

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Safety, Risk, Reliability and Quality

Reference20 articles.

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2. Rybicki, E. F., and Shadley, J. R., 1986, “A Three-Dimensional Finite Element Evaluation of a Destructive Experimental Method for Determining Through-Thickness Residual Stresses in Girth Welded Pipes,” ASME J. Eng. Mater. Technol., 108, pp. 99–106.

3. Mochizuki, M., Saito, N., Enomoto, K., Sakata, S., and Saito, H., 1995, “A Study on Residual Stress of Butt-Welded Plate Joint Using Inherent Strain Analysis,” Transactions, 13th International Conference on Structural Mechanics in Reactor Technology, Porto Alegre, Brazil, 2, pp. 243–248.

4. Mochizuki, M., Hattori, T., and Hayashi, M., 1997, “A New and Simplified Method for Estimating Residual Stress in Welded Structures with Complicated Shape Using Inherent Strain,” Transactions, 14th International Conference on Structural Mechanics in Reactor Technology, Lyon, France, 4, pp. 77–84.

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