The Design and Analysis of a Polypropylene Hub CBN Wheel to Suppress Grinding Chatter

Author:

McFarland D. M.1,Bailey G. E.2,Howes T. D.3

Affiliation:

1. Department of Mechanical Engineering, U-139, University of Connecticut, Storrs, CT 06269

2. The Precision Machine Tool Design and Research Center, U-119, University of Connecticut, Storrs, CT 06269

3. The Advanced Center for Precision Manufacturing, U-119, University of Connecticut, Storrs, CT 06269

Abstract

This research investigated the addition of flexibility into a CBN grinding wheel to suppress regenerative chatter, and illustrates some design features that should be present in such a wheel. Flexibility was added by replacing the hub of an aluminumhub CBN grinding wheel with polypropylene, decreasing the bulk stiffness to approximately 12 percent of its original value. Experiments showed that the modified wheel met the design requirements and suppressed chatter, but exhibited increased forced vibration at two frequencies. When the polypropylene between the flanges was replaced by an aluminum insert, one forced vibration disappeared. There is evidence that such a flexible wheel with a homogeneous rim would outperform a standard aluminum hub wheel.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference13 articles.

1. Bailey, G., 1992, “The Design and Analysis of a Superabrasive Wheel for the Suppression of Chatter in Grinding,” Master’s thesis, University of Connecticut.

2. Bartalucci B. , and LissiniG., 1969, “Grinding Process Instability,” ASME Journal of Engineering for Industry, Vol. 96, pp. 597–606, August.

3. Bourret, P., 1992, “Suppression of Chatter Through Wheel Design,” Master’s thesis, University of Connecticut.

4. Bzymek Z. , SongG., HowesT., and GarrettR., 1994, “Design of Flexible Grinding Wheel with Variable Hub Thickness,” ASME Journal of Engineering for Industry, Vol. 116, pp. 260–262, May.

5. Hahn R. , 1954, “On the Theory of Regenerative Chatter in Precision-Grinding Operations,” Transactions of the ASME, Vol. 76, No. 1, pp. 597–606.

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