Flow Analysis in a Pump Diffuser—Part 2: Validation and Limitations of CFD for Diffuser Flows

Author:

Muggli F. A.1,Eisele K.1,Casey M. V.1,Gu¨lich J.2,Schachenmann A.2

Affiliation:

1. Fluid Dynamics Laboratory, Sulzer Innotec AG, Winterthur, Switzerland

2. Sulzer Pumps, Winterthur, Switzerland

Abstract

This paper describes an investigation into the use of CFD for highly loaded pump diffuser flows. A reliable commercial Navier-Stokes code with the standard k-ε turbulence model was used for this work. Calculations of a simple planar two-dimensional diffuser demonstrate the ability of the k-ε model to predict the measured effects of blockage and area ratio on the diffuser static pressure recovery at low loading levels. At high loading levels with flow separation the k-ε model underestimates the blockage caused by the recirculation in the flow separation region and overestimates the pressure recovery in the diffuser. Three steady-state calculations of a highly loaded vaned diffuser of a medium specific speed pump have been carried out using different inlet boundary conditions to represent the pump outlet flow. These are compared to LDA measurement data of the flow field and demonstrate that although the Navier-Stokes code with the standard k-ε turbulence model is able to predict the presence of separation in the flow, it is not yet able to accurately predict the static pressure rise of this highly loaded pump diffuser beyond the flow separation point.

Publisher

ASME International

Subject

Mechanical Engineering

Reference15 articles.

1. ASC, 1994, TASCflow Documentation Version 2.3, Advanced Scientific Computing Ltd., Waterloo, Ontario, Canada.

2. Casey, M. V., 1994, “The Industrial Use of CFD in the Design of Turbomachinery,” AGARD Lecture Series Turbomachinery design using CFD, AGARD LS-195.

3. Dalbert, P., and Wiss, D., 1995, “Numerical Transonic Flow Field Predictions for NASA Compressor Rotor 37,” ASME Gas Turbine Conference, Houston.

4. Dawes, W. D., 1994, “A Simulation of the Unsteady Interaction of a Centrifugal Impeller with its Vaned Diffuser: Flow Analysis,” ASME Paper 94-GT-105.

5. Drtina, P., Go¨de, E., and Schachenmann, A., 1992, “Three-Dimensional Turbulent Flow Simulation for Two Different Hydraulic Turbine Draft Tubes,” First European CFD conference, Brussels, Sept. 7–11.

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