TiO2-SiO2 nanoparticle-stabilised soybean oil-in-water emulsions: dispersion stability, rolling lubrication performance and surface self-cleaning effects

Abstract

Abstract Vegetable oil-in-water (VO/W) emulsions are common cold rolling lubricants. However, maintaining the required dispersion for polar oil droplets for consistent lubrication and proper surface self-cleaning after rolling remains a practical challenge. In this study, titanium silicate TiO2-SiO2 nanoparticle (NP) stabilised soybean oil emulsions are produced and NPs function as dispersant, lubrication enhancer, and detergent agent to clean up oil residue are explored. Cold rolling of SS316 reveals a threshold of NPs wt %, at which stably dispersed oil droplets improve tribology and lower the rolling parameters relative to that without or at high wt % of NPs. Cleaner as-rolled strips are also obtained with NPs. Favourable results are attributed to formation of NP-coating layers on oil droplets which enhances dispersion, optimises plate-out while keeping adequate wetting, and provides a 3-body abrasive rolling as opposed to 2-body adhesion without NPs. A model of sliding-rolling lubrication in cold rolling is also discussed.