Chatter Detection in Machining Using Nonlinear Energy Operator

Author:

Al-Regib Emad1,Ni Jun1

Affiliation:

1. Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109

Abstract

A normalized chatter detection index, which is independent of cutting conditions, is critical for machining process monitoring and control. This paper introduces a novel method for on-line machine-tool chatter detection. The method characterizes the significant transition in the cutting dynamics at the onset of chatter by the changes in the instantaneous energy of the machining system. This technique utilizes the relation between the Teager–Kaiser nonlinear energy operator and time-frequency (Wigner) distribution to develop a normalized chatter detection index. The validity of this technique is demonstrated with the actual experimental cutting data obtained from turning and milling processes.

Publisher

ASME International

Subject

Computer Science Applications,Mechanical Engineering,Instrumentation,Information Systems,Control and Systems Engineering

Reference23 articles.

1. Learning and Recognition of the Cutting States by the Spectrum Analysis Technique;Sata;CIRP Ann.

2. Signal Processing for the Determination of Chatter Threshold;Braun;CIRP Ann.

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4. Recognition of Chatter With Neural Networks;Tansel;Int. J. Mach. Tools Manuf.

5. Comprehensive Identification of Tool Failure and Chatter Using a Parallel Multi-ART2 Neural Network;Li;ASME J. Manuf. Sci. Eng.

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1. Chatter detection in milling processes—a review on signal processing and condition classification;The International Journal of Advanced Manufacturing Technology;2023-02-07

2. Review of AI-based methods for chatter detection in machining based on bibliometric analysis;The International Journal of Advanced Manufacturing Technology;2022-09

3. Identification of milling chatter based on a novel frequency-domain search algorithm;The International Journal of Advanced Manufacturing Technology;2020-07-31

4. Chatter Identification in End Milling Process Based on Cutting Force Signal Processing;IOP Conference Series: Materials Science and Engineering;2019-10-01

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