A Mechanistic Cutting Force Model for 3D Ball-end Milling-Reference-Cited by-同舟云学术

A Mechanistic Cutting Force Model for 3D Ball-end Milling

Published:2000-03-01 Issue:1 Volume:123 Page:23-29
ISSN:1087-1357
Container-title:Journal of Manufacturing Science and Engineering
language:en
Short-container-title:

Author:

Feng Hsi-Yung¹,Su Ning¹

Affiliation:

1. Department of Mechanical and Materials Engineering, The University of Western Ontario, London, Ontario, Canada N6A 5B9

Abstract

This paper presents an improved mechanistic cutting force model for the ball-end milling process. The objective is to accurately model the cutting forces for nonhorizontal and cross-feed cutter movements in 3D finishing ball-end milling. Main features of the model include: (1) a robust cut geometry identification method to establish the complicated engaged area on the cutter; (2) a generalized algorithm to determine the undeformed chip thickness for each engaged cutting edge element; and (3) a comprehensive empirical chip-force relationship to characterize nonhorizontal cutting mechanics. Experimental results have shown that the present model gives excellent predictions of cutting forces in 3D ball-end milling.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Link

http://asmedigitalcollection.asme.org/manufacturingscience/article-pdf/123/1/23/5811163/23_1.pdf

Reference26 articles.

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2. Ehmann, K. F., Kapoor, S. G., DeVor, R. E., and Lazoglu, I., 1997, “Machining Process Modeling: A Review,” ASME J. Manuf. Sci. Eng., 119, pp. 655–663.

3. Kline, W. A., DeVor, R. E., and Lindberg, J. R., 1982, “The Prediction of Cutting Forces in End Milling with Application to Cornering Cuts,” Int. J. Mach. Tool Des. Res., 22, pp. 7–22.

4. Kline, W. A., DeVor, R. E., and Shareef, I. A., 1982, “The Prediction of Surface Accuracy in End Milling,” ASME J. Eng. Ind., 104, pp. 272–278.

5. Kline, W. A., and DeVor, R. E., 1983, “The Effect of Runout on Cutting Geometry and Forces in End Milling,” Int. J. Mach. Tool Des. Res., 23, pp. 123–140.

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