Synthesis of iso-amyl ester rosin and its evaluation as an alternative to paraffin in medium density fiberboard production

Abstract

Iso-amyl ester rosin was synthesized and investigated for its potential utilization in medium density fiberboard (MDF) production. The isoamyl alcohol, the main starting material for the synthesis of isoamyl ester rosin, was obtained through the fractional distillation of fusel oil, a byproduct of bioethanol production. The optimum condition for the iso-amyl ester rosin synthesis was determined as: rosin (165 mmol), isoamyl alcohol (413 mmol), P-TSA/rosin 1.5% (w/w), and commercial additive/rosin 0.15% (w/w). The esterification reaction was followed by FT-IR and mass analysis. For MDF production, a water-repellent material, commercial paraffin (1.5% w/w relative to the dry fiber weight), iso-amyl ester rosin (1.5% and 2.0%; w/w), and unmodified rosin (1.5% and 2.0% w/w) were separately used. In addition, fresh wood fibers, 10% w/w urea formaldehyde (UF) adhesive (relative to the total dry fiber weight), and a 25% aqueous solution of ammonium chloride (as the hardening agent for the UF adhesive, at 0.5% w/w based on the solid adhesive content) were used. MDFs underwent various physical and mechanical tests. Isoamyl ester rosin showed promising results based on the analysis. The results showed that the isoamyl ester rosin can be considered as an alternative to paraffin in sustainable and environmentally friendly MDF production.