Evaluation of structure and compressive properties of eco-friendly cushioning materials based on starch and cellulose types

Abstract

A reinforced eco-friendly cushioning material (ECM) comprising starch and cellulose material was developed. The ECM was prepared based on the starch type and cellulose material content; it was compared with commercial CMs. Different sizes of refined pulp (RP) and microfibrillated cellulose (MFC) were manufactured from hardwood bleached kraft pulp via beating and grinding, respectively. Thereafter, amylose-containing corn starch (CS) or amylopectin-only-containing glutinous rice starch (GS) was mixed with the manufactured cellulose materials. A slurry comprising starch and cellulose materials was homogenized for 2 min and lyophilized to prepare the ECM, after which the structure and strength characteristics of the prepared ECM were evaluated. The GS-prepared ECM produced a plate-like internal structure because of its amylopectin content, and amylose-containing CS exhibited a net-like shape. The cellulose materials offered support between starches with plate-like or net structure ECMs, and the pore shape was formed by adding MFC. As the cellulose material content increased, the strength of the ECM increased compared with that of the commercial CMs. Thus, ECMs with higher strength than their commercial counterparts could be manufactured with GS and cellulose materials.