Use of scrap particleboard to produce recycled particleboard

Abstract

Recycling is presently the most environmentally friendly approach that deals with wood waste. Each year a huge amount of particleboard completes its service life and needs to be disposed of or recycled. Scrap particleboard has the potential to be reused as raw material for particleboard production. A crucial step for producing particleboards using scrap particleboards is to break down urea-formaldehyde (UF) resins in the scrap particleboards to obtain separated particles. In this study, liquid hot water (LHW) pretreatment was employed to decompose the UF resins to detach and recover wood particles from the scrap particleboards. The recovered wood particles and fresh industrial wood particles in different proportions were used as the raw material for the particleboard. The physical and mechanical properties of the recycled particleboards were evaluated. The modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond (IB) of the recycled particleboards were lower than those of the particleboards made with fresh wood particles. However, the 2 h thickness swelling (TS) of the recycled particleboards was better than that of the fresh particleboards, indicating that the recycled particleboards were more dimensionally stable. The mechanical properties of the particleboards containing up to 40% recycled wood particles met the minimum Chinese National Standard requirements for general-purpose particleboards. Conclusively, scrap wood particleboards could be utilized as raw material in particleboard production.