Development and Performance Evaluation of a Pneumatic Solid Set Canopy Delivery System for High-Density Apple Orchards

Abstract

Abstract. Solid set canopy delivery systems (SSCDS) are fixed spray systems that consist of a network of permanently plumbed emitters in high-density tree-fruit orchard canopies. Most of the previously configured SSCDS worked on the principle of hydraulic spray delivery (HSD), which may not be suitable for large-scale installation due to the drop in operating pressure caused by frictional losses in the spray lines. Therefore, a pneumatic spray delivery (PSD) based SSCDS was developed in this study for potentially achieving uniform spray application at all locations along the spray lines. A reservoir subsystem was developed to contain a precisely metered amount of spray liquid. Once filled, compressed air pushed through the spray lines can pressurize the reservoir to help deliver uniform spray into the canopy through emitters. In this study, HSD and PSD systems of 91 m set length were installed in a high-density apple orchard. Both systems were evaluated for variations in operating pressure, spray output, and spray performance. Spray performance was quantified during the middle (BBCH 75) and late (BBCH 85) apple (cv. WA-38 on tall spindle architecture) crop growth stages. Deposition and coverage in three canopy zones and on both sides of leaves were evaluated using Mylar cards and water-sensitive papers (WSP) as samplers, respectively. The Mylar cards and WSP were respectively analyzed using fluorometry and image processing. Statistically similar operating pressure (p > 0.05) was observed for the HSD and PSD systems at 3 m (286.1 and 284.1 kPa, respectively), 33 m (268.4 and 270.5 kPa), 60 m (260.6 and 268.9 kPa), and 87 m (255.3 and 257.9 kPa) from the row inlet. Despite the operating pressure drop, the PSD system had uniform spray output along the 91 m spray line. Compared to the HSD system, about 4%, 3%, 5%, and 20% higher spray output was delivered with the PSD system at 3, 33, 60, and 87 m, respectively, along the spray line. Overall, the PSD system had significantly higher mean spray deposition (p < 0.01) compared to the HSD system during the middle (521 and 382 ng cm-2, respectively) and late (631 and 409 ng cm-2, respectively) growth stages. The PSD system also had numerically higher spray deposition compared to the HSD system for all the canopy zones and on either side of leaf surfaces. Spray coverage trends were similar to deposition; however, the differences were not significant. Overall, the PSD-based SSCDS shows potential for large-scale installation, with additional refinements, for uniform spray applications in high-density apple orchards. Keywords: Hydraulic spray delivery, Pneumatic spray delivery, Solid set canopy delivery system, Spray coverage, Spray deposition.