Analysis and Design of a Spatial Planetary Noncircular Gear Train for Rice Seedling Transplanting Based on Three Given Positions

Abstract

HighlightsA method for solving a spatial transplanting mechanism with noncircular gears is proposed.A new mechanism for transplanting rice pot seedlings is proposed.A trajectory with a small lateral displacement at the preparation phase is obtained.The working performance is validated by simulations and field tests.Abstract. This study proposes a method of solving the parameters of a spatial planetary gear train with noncircular gears to meet the requirements of wide-narrow row pot seedling transplanting (WPST). First, the planetary gear train was simplified to a spatial open-chain 2R mechanism (planetary carrier). A kinematic model of the 2R mechanism was derived from the three given homogeneous matrices describing the spatial position and attitude information of grasping, extracting, and planting seedlings. Second, the length of each link, attitude of each rotation axis, and relative initial angles were calculated. The model for solving the transmission ratio was deduced. A spatial planetary gear train configuration with a single planet carrier and two-stage driving was derived, in which the middle axis could be determined by combining the selected configuration, represented trajectory, and transmission ratio of each gear pair. Finally, a planetary gear train combining a noncircular gear pair and a helical gear pair was used in the WPST mechanism design. Simulations and tests conducted on a prototype confirmed the correctness of the theoretical model and the practicality of the design. Keywords: Noncircular gear, Planetary gear train, Spatial trajectory, Transmission ratio, Transplanting mechanism.