Improving the Load Carrying Capacity through Asymmetric Spur Gear using WC-Fe Metal Matrix Composite for Automobile Applications

Abstract

Gears are the components that have been used for a century to transmit power from one place to another place. Symmetric spur gears are commonly used in the gearbox to transmit power between two parallel shafts. In order to increase the load carrying capacity of the spur gear with reduced noise and vibration, its profile can be modified. This can be achieved by changing the gear tooth design into asymmetric form. Asymmetrically toothed gears are used in power transmission for transmitting the power in one direction. These teeth help to improve the load carrying and power transmitting capacity of the gear. The strength can be further increased by changing the material used in gears. This can be made possible by using Metal Matrix Composite as a gear material. The metal matrix composites have high stiffness and strength to weight ratio compared to the Alloy Steel. The main objective of this project is to increase the load carrying capacity of the spur gear by using WC-Fe metal matrix composite material. The symmetric and asymmetric gear modeling has been done for existing car gear (Maruthi 800) using Ansys parametric design language software. The contact stress, bending stress and von Mises stress of the composite, as well as conventional gear material, is analyzed and the results are compared to find the percentage increase in strength of the gear.