Long-term performance of HDPE extrusion welds aged at 85°C in synthetic leachate

Abstract

The effect of ageing at 85°C of extrusion welds of 1.5 mm-thick high-density polyethylene (HDPE) geomembrane, immersed in synthetic municipal solid waste leachate, is investigated with respect to its standard oxidative induction time (Std-OIT) and stress crack resistance (SCR). Results show that the heat-affected zones (HAZ) adjacent to the squeeze-out bead (flashing) may exhibit faster STD-OIT depletion than the sheet. Generally, individual weld SCR failure times were observed to be between that of the notched and unnotched sheet. Welds with high welding-induced geometric irregularities (WIGI), and overheated fusion and extrusion welds are shown to result in SCR failure times close to that of a notched sheet. The average time to nominal failure (taken to be when tNF = 250 h) of Cool and Good welding parameter combinations ranges between 3% and 15% shorter than the unnotched sheet. Differences in tNF were attributed to accelerated craze formation in welds with high WIGI from stress concentration. No significant difference was observed between the SCR values of fusion and extrusion welds during 40 months of immersion in MSW-L3. This paper shows that overgrind negatively impacts the SCR of welds and accelerates the degradation of SCR.