Enhancing strength of cement using aluminium sulfate accelerator with aluminium formate

Abstract

An alkali-free liquid accelerator was prepared with aluminium sulfate and aluminium formate as the main components. The effects of the accelerator on the setting of paste and the mechanical strength of mortar were studied, and the impact of the accelerator on the early hydration behaviour and hydration products of the paste were investigated by isothermal calorimeter analysis, X-ray diffraction analysis, scanning electron microscopy and thermogravimetric analysis. The results show that the accelerator is excellent for the rapid setting and hardening of the cement. When the content of the accelerator was 8 wt%, the initial setting time and final setting time of the paste were 85 s and 180 s, respectively, and the strengths of the mortar at 1 day and 28 days were 9.52 MPa and 44.42 MPa, respectively. The proposed accelerator can accelerate the dissolution and hydration of tricalcium aluminate and tricalcium silicate and promote the formation of ettringite, formate and portlandite.