Determination of gel time of prepreg in copper clad laminate industry by near infrared spectroscopy

Abstract

Gel time of prepreg is an important quality determinant in the manufacturing process of copper clad laminate (CCL). Prepreg consists of a glass fiber reinforcement impregnated to a predetermined level with a resin matrix. In this work, near infrared spectroscopy associated with partial least squares (PLS) regression has been applied to analyse the gel time of prepreg samples in the manufacturing process. A total of 250 prepreg samples were randomly divided into a calibration set and a validation prediction set with a ratio of 4:1. The values of root mean square error of leave-one-out cross-validation (RMSECV) and the coefficient of determination (R2) of the calibration model was 2.95 s and 0.92 respectively, with eight PLS factors used. The results of the paired t-test revealed that there was no significant difference between the NIR method and the reference method. The analytical result showed that, NIR spectroscopy was a rapid, nondestructive, and accurate method for real-time prediction of prepreg quality in the CCL manufacturing process.