Improvement design of blade profile on rotary wings of winder for synthetic filament: Analysis and experiment

Abstract

The synthetic filament winder drives the filament through the traverse mechanism with rotary wings so that it can complete the transverse reciprocating motion when it is continuously wound and achieve the spiral distribution on the cylindrical package. When the existing traverse mechanism leads the filament, the filament is easy to oscillate and breaks away from the control of the rotary blade during the reversing process at both ends of the package, which directly affects its forming on the package. In this study, firstly, the filament leading process is analyzed from the filament leading principle of the traverse mechanism with rotary wings and the key points of the profile are identified. Secondly, we applied parameter constraints of key points and developed a blade profile that can not only meet the demand of filament reversing but also improve the above abnormal phenomena by curve-fitting, so that the blade can continuously and stably lead and control the filament during the reversing process. Finally, through the actual winding experiment, we contrasted the state of the filament leading process of the original blades with the improved blades, and verified the improvement effect. This study provides a design basis and optimization reference for realizing a smooth and stable relay between the filament and blades.