Analysis of the appearance of two-color cotton yarn by the double-channel spinning system

Abstract

The main aim of this paper is to investigate the fiber distribution on the surface of a kind of novel two-color yarn spun by regulating the feeding ratio of two colored rovings on a modified ring spinning frame, which is named the double-channel spinning frame. The surface distribution ratio ( SDR) and the coefficient of variation of surface distribution evenness ( CV sd) of the two colored fiber strands in the yarns was used to quantify the fiber distribution feature along the yarns based on a purpose-made image acquisition device and the corresponding image processing method. The effect of the weight ratio, roving feeding position and spinning method on the mean SDR and CV sd were studied, and the testing results of the Z-twist and S-twist two-color yarns spun by a modified traditional ring spinning frame as well as the yarns spun by a modified compact spinning frame were compared with each other. The fibers of the left-hand roving are more likely to distribute in the surface of Z-twist yarn, while the fibers of the right-hand roving tend to distribute in the surface of S-twist yarn. Four linear fitting equations of the 19.4 tex Z-twist and S-twist two-color ring spun yarns and two-color compact spun yarns were developed to predict the relationships between the mean SDR and weight ratio of two colored fibers.