Numerical simulations on static and dynamic response of full-scale mast structures for H-Darrieus wind turbine

Abstract

Mast structure is one of the most important parts of a vertical-axis wind turbine which supports generator and rotor and represents one-third of the overall costs in the production of a standard wind turbine (approximately 30%). All this may cause significant economic and physical losses when it is damaged or collapsed. The purpose of this research is to investigate numerically the static strength and structural dynamic responses of 10-kW vertical-axis wind turbine masts subjected to the aerodynamic and gravity loadings (according to the IEC 61400-2:2006 and EN 1991-1-4:2005 standards) using the SolidWorks finite element software. Mast structures with four different heights (12, 14, 16, and 18 m) and three various outer diameters (0.6, 0.7, and 0.8 m), in each height configuration, were evaluated. These analyses were performed to identify the stiffness, resistance, reliability, and natural frequency stiffness requirements within the mast structures, in order to save manufacturing cost. Based on static analysis, no structural failure is predicted for all masts during wind turbine operation according to maximum von Mises stresses at the bottom of the mast and maximum total deflections on the top of the mast. In addition, the dynamic parameters of these 12 models of masts have been studied to obtain the natural frequencies and corresponding mode shapes. Finally, the recommendations to avoid resonance and design strategy for each mast model are discussed.