Theoretical, numerical, and experimental studies on controlled synchronization strategy of four-axis variable trajectory equal-thickness screen

Abstract

The four-axis variable trajectory equal-thickness screen (FAVTETS) achieves equal-thickness screening by appropriate excitation force generated by four eccentric rotors in synchronized motion. The forced synchronization exciter is characterized by an unsatisfactory synchronization effect due to the wear of transmission parts. Hence, in this paper, the four-axis controlled synchronization of FAVTETS is investigated, and an intelligent control system is proposed. Firstly, research is conducted on the variable trajectory characteristics of FAVTETS. Next, the sliding mode, fuzzy, and PID controllers are designed and compared to obtain an ideal control effect. Moreover, the influence of torsional stiffness of flexible coupling on control accuracy is considered. The results show that the sliding mode controller has a good control effect. Based on the aforementioned, the simulation model of a four-axis controlled synchronization structure is established via MATLAB/Simulink. Finally, Labview is employed to design the four-axis controlled synchronization software system. Then, the physical experiment is carried out. The four-axis controlled synchronization and vibration trajectory measurement results verify the effectiveness and robustness of the intelligent control system.