A fault diagnosis method based on improved parallel convolutional neural network for rolling bearing

Author:

Xu Tao1,Lv Huan2ORCID,Lin Shoujin3,Tan Haihui4,Zhang Qing5

Affiliation:

1. School of Mechanical and Electrical Engineering, Xi’an Key Laboratory of Modern Intelligent Textile Equipment, Xi’an Polytechnic University, Xi’an, P.R. China

2. School of Mechanical and Electrical Engineering, Xi’an Polytechnic University, Xi’an, P.R. China

3. Zhongshan MLTOR CNC Technology Company Limited, Zhongshan, P.R. China

4. School of Mechanical and Electrical Engineering, University of Electronic Science and Technology of China, Zhongshan Institute, Zhongshan, P.R. China

5. State Key Laboratory for Manufacturing System Engineering, Xi’an Jiao Tong University, Xi’an, P.R. China

Abstract

There are many disadvantages for traditional Convolutional Neural Network (CNN) in rolling bearing fault diagnosis, such as low efficiency, weak noise immunity, and poor generalization with changing load. To solve the problem, this paper proposes a methodology of improved parallel CNN (IPCNN). In IPCNN, the simple pooling layer is removed and the parallel structure is to stack directly convolutional layers, with three branches, each branch has 4 layers, where the convolution kernels are all 3 × 3 and the stride sizes are 1, 2, and 3, respectively. The structure that is capable of feature fusion can extract features from the input information. Subsequently, the global average pooling (GAP) layer is used for down sampling, and the bearing faults are classified by the fully connected (FC) layer. In addition, the effectiveness of the proposed model structure is verified by testing the datasets. To further verify the validity of the model, the performance of the model was evaluated by diagnostic accuracy, prediction time, SD, and model size. In order to verify the noise immunity and generalization of the proposed model, the AlexNet, Vgg16, and ResNet18 models are compared, respectively. By performing 2D gray images transformation on the Case Western Reserve University (CWRU) bearing data, rolling bearing fault diagnosis method based on IPCNN model has higher efficiency, stronger noise resistance in the noise environment, and better generalization ability when the load changes.

Funder

Natural Science Foundation of Shaanxi Province

Guangdong provincial key Laboratory of precision gear flexible manufacturing equipment technology enterprises

Publisher

SAGE Publications

Subject

Mechanical Engineering,Aerospace Engineering

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