Multifunctional carbon nanotube–epoxy composites for thermal energy management

Abstract

This paper reports development and thermal characterization of tin-capped vertically aligned multiwalled carbon nanotube array composites for thermal energy management in load-bearing structural applications. Three-omega voltage measurements are used to characterize thermal conductivity in the vertically aligned multiwalled carbon nanotube-epoxy composites as well as in its individual constituents, i.e. bulk epon-862 (matrix) and tin thin film in the temperature range 240 K–300 K, and in individual multiwalled carbon nanotubes at room temperature taken from the same vertically aligned multiwalled carbon nanotube batch as the one used to fabricate the carbon nanotube-epoxy composites. A 1-D multilayer thermal model that includes effects of thermal interface resistance is developed to interpret the experimental results. The thermal conductivity of the carbon nanotube-epoxy composite is estimated to be ∼5.8 W/m-K and exhibits a slight increase in the temperature range of 240 K to 300 K. The study suggests that morphological structure/quality of the individual multiwalled carbon nanotubes as well as thin tin capping layer are dominating factors that control the overall thermal conductivity of the thermal interface materials. These results are encouraging in light of the fact that thermal conductivity of a vertically aligned multiwalled carbon nanotube array can be increased by an order of magnitude by using a standard high-temperature post-annealing step. In this way, multifunctional (load bearing) thermal interface materials with effective through-thickness thermal conductivities as high as 25 W/m-K can potentially be fabricated.