Rapid Composite Tube Manufacture Utilizing the QuickstepTM Process

Author:

Silcock Michael D.1,Garschke Claudia2,Hall Wayne2,Fox Bronwyn L.2

Affiliation:

1. Centre for Material and Fiber Innovation, Deakin University Geelong, 3217, Australia,

2. Centre for Material and Fiber Innovation, Deakin University Geelong, 3217, Australia

Abstract

In this study, a novel method for manufacturing composite tubes utilizing the QuickstepTM process has been developed. Tubes manufactured from `quick-cure' Toray G83C prepreg have demonstrated highly repeatable axial crush behavior with an average specific energy absorption (SEA) of 86 kJ/kg. The cure cycle is optimized by comparing the results from compression, dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), and porosity testing. The tube lay-up is optimized using compression and porosity test results. The effect of changes in fiber-orientation on SEA is also investigated. Process development has resulted in a robust manufacturing method capable of producing fully cured, high performance composite tubes with a cure cycle of 7 min. This corresponds to a 95% reduction in time compared to an equivalent autoclave cycle.

Publisher

SAGE Publications

Subject

Materials Chemistry,Mechanical Engineering,Mechanics of Materials,Ceramics and Composites

Reference20 articles.

1. Botkin, M., Browne, A. and Johnson, N. (1998). Development of a Composite Front Structure for Automotive Crashworthiness, ASME — Crashworthiness, Occupant Protection and Biomechanics in Transportation Systems, Anaheim, California , USA. AMD-vol 230 and BED-vol 41: 95—114.

2. Energy Absorption Capability and Crashworthiness of Composite Material Structures: A Review

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