Parametric study of slotted diffuser effects on a highly loaded centrifugal compressor

Abstract

Flow separations in the vaned diffuser play a critical role in the stall margin of centrifugal compressors. To extend the stable operating range of a highly loaded centrifugal compressor, a flow control technique of locating a slot near the vaned diffuser's leading edge is proposed. A parametric study of slot geometry variations, in terms of the slotted portion depth and length, is carried out to summarize the trend of compressor performance and to reveal the corresponding flow physics related to the slot geometries. The design methodology is concluded to provide a guideline for stall margin improvement by the slotted diffuser. Application of a well-designed slotted diffuser shows that the flow separations inside the diffuser passages are suppressed at low flow rates, and the stall margin is increased without performance deterioration. The leakage flow passing through the slotted portion intensifies the passage vortex at the hub/suction surface corner, and decreases the flow angle at the diffuser inlet, leading to the suppression of flow separations on both the suction and pressure surfaces of the diffuser, respectively. However, it is found that the compressor performance deteriorates with increasing slotted portion depth and length, even though the stall margin is increased. When the slot depth is increased by up to 12% of the diffuser vane height, the leakage flow is not able to roll-up into a vortex that has the potential to mitigate the flow separation at the hub/suction surface corner. Instead, it enhances the flow separation region near the suction surface due to the negative effect of leakage flow; eventually, the stage performance is deteriorated. In conclusion, the slot depth should not exceed 9% of the diffuser vane height, and the optimum slot length is no greater than 6%–12% of the diffuser chord length, which provides a basic guideline for slotted diffuser design.