A design for manufacturing methodology using defects knowledge for aerospace product manufacturing

Author:

Elsouri Mohammed1,Gao James1,Simmonds Clive2,Martin Nick2

Affiliation:

1. School of Engineering, University of Greenwich, Chatham Maritime, Kent, UK

2. Electronic Systems, BAE Systems, Rochester, Kent, UK

Abstract

Defects generated by the UK supply chain is much higher than its global competitors. Defects impact costs and production throughput due to unpredictable disruptions resulting in many non-value adding activities. However, defects data associated knowledge have rarely been considered and implemented as the manufacturing capability in existing design for manufacturing and assembly (DFMA) data/knowledge bases. On the other hand, current ICT systems used in the aerospace industry are not flexible enough to keep up with the new requirements of collaborating to manage knowledge properly, and the use of real-time manufacturing data generated in manufacturing activities. This research was carried out in collaboration with one of the UK’s largest aerospace companies in order to analyse the complexity of design and manufacturing activities of high-value safety-critical aerospace products. The results of the work are presented, and a novel approach and system was developed, that can be used to support DFMA using defects knowledge. The approach was implemented as a knowledge management system using collaborative design principles. Key findings from the main contribution in the context of extended enterprises of high value low volume safety critical product manufacturing are discussed.

Funder

engineering and physical sciences research council

BAE Systems

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Reference21 articles.

1. Rhodes C. Manufacturing: statistics and policy. Briefing Paper 01942, UK House of Commons, 2017.

2. Design and management of manufacturing systems for production quality

3. Improvement of System Design Process: Towards Whole Life Cost Reduction

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