Effect of temperature on milling stability of thin-walled parts

Author:

Liu Yang12ORCID,Cui Ningyuan1,Chen Haiyang1,Yan Xinxin1,Zhao Chencheng1,Bao Kuiyuan1,Shan Yue1,Yin Zijian1

Affiliation:

1. School of Mechanical Engineering & Automation, Northeastern University, Shenyang, China

2. Key Laboratory of Vibration and Control of Aero-Propulsion System, Ministry of Education, Northeastern University, Shenyang, China

Abstract

Milling, as a common machining method, is widely used in rough machining and final finishing of various materials. In this paper, according to the milling temperature produced in the milling process, the formula of heat distribution coefficient for workpiece milling is established. By means of Deform-3D finite element software to carry out orthogonal cutting simulation of workpiece, the influence of different machining parameters on milling heat distribution coefficient is studied, the optimal machining parameters are determined, and the milling temperature experiment is carried out to verify the simulation temperature. The experimental results show that the simulation temperature is very close to the experimental workpiece temperature, and the error is very small, which verifies the accuracy of the method. At the same time, the influence of different initial temperature of workpiece on the milling force and stability is also studied. The results show that proper heating of the workpiece can effectively improve the milling stability of the thin-walled parts.

Funder

National Science Foundation for Postdoctoral Scientists of China

ministry of education of the people’s republic of china

national natural science foundation of china

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Cited by 4 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. An improved discretization method for the prediction of milling stability;Journal of Mechanical Science and Technology;2024-07

2. Machining-induced residual stress and deformation during Mg–Li alloy thin-walled rib-web parts milling;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2024-01-13

3. Stress deformation simulation for optimizing milling thin-walled Ti-6Al-4 V titanium alloy parts;International Journal on Interactive Design and Manufacturing (IJIDeM);2023-08-10

4. Machining deformation control methods and analysis of a thin-walled gear spoke plate;The International Journal of Advanced Manufacturing Technology;2023-05-26

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