A real-time corner smoothing and interpolation algorithm for short line segments to realize continuous motion of tool axis jerk

Abstract

Aiming at the problem of acceleration and jerk fluctuation caused by the discontinuity at the corner of the tool path in the continuous short-line machining process, a real-time corner smoothing and interpolation algorithm for realizing the continuous motion of the tool axis jerk is proposed. In the corner smoothing process, the C3 continuity of tool path is realized by constructing a symmetrical PH transition curve satisfying the maximum approximation error constraint between adjacent short lines. In the interpolation process, based on the flexible acceleration and deceleration control method, the feed rate, chord error, acceleration, and jerk constraints are considered. For the smooth C3 continuous path, the acceleration and deceleration profile with jerk-continuous is used for velocity planning and interpolation, and the continuous motion of the tool axis jerk is realized. In this paper, the proposed method is compared and analyzed with the C2 continuous algorithm and the traditional point-to-point interpolation algorithm through simulation and experiment for the same tool path. The results show that the jerk fluctuation of the proposed algorithm is reduced by 60.36% on average compared with the C2 continuous algorithm, and the processing time is reduced by 19.5% compared with the point-to-point interpolation algorithm. It proves that the proposed algorithm can effectively reduce the vibration of the machine tool and improve the processing efficiency.