The effects of dynamic evolution of microstructure on machining forces

Author:

Pan Zhipeng1,Tabei Ali2,Shih Donald S3,Garmestani Hamid2,Liang Steven Y.1

Affiliation:

1. George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA, USA

2. School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA, USA

3. Kumamoto University, Kumamoto, Japan

Abstract

A material microstructure-mechanics-affected machining scheme is proposed to account for the influence of material microstructural evolution on cutting mechanics. Explicit calculation of material microstructural evolution path is provided. To blend the material microstructure states into the thermo-mechanical coupling process, the material microstructure terms are introduced into the traditional Johnson–Cook model. As an application, the machining forces and average grain size are predicted in the orthogonal turning of titanium alloys. This method provides a more comprehensive way to explore microstructure-thermo-mechanical coupling in the machining process.

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

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