Optimal design of process parameters of rotary-draw bending process for thin-walled rectangular tube of aluminum alloy

Author:

Zhao Gangyao12,Liu Yuli1,Zhang Ranyang2,Yang He1

Affiliation:

1. School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an, China

2. School of Aeronautic Manufacturing Engineering, Nanchang Hangkong University, Nanchang, China

Abstract

The rotary-draw bending process of thin-walled rectangular tube is a complex process with the interaction of many factors. The wrinkling may be produced if the process parameters are inappropriate. So, here, based on finite element numerical simulation, and taking the clearances and the frictions between tube and dies as the optimal design variables and the wrinkling height as the optimal objective, the optimization design for rotary-draw bending process of thin-walled rectangular 3A21 aluminum alloy tube has been carried out by using sequential quadratic programming method. Then, the recommended values of the clearances between mandrel, wiper die and bending die and tube, and the friction coefficients between pressure die, mandrel and wiper die and tube are obtained. The achievements of this study are significant to reduce the manufacturing cost and increase efficiency and bending quality.

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Cited by 6 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

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2. Adaptive multi-point flexible-bending technology for improving the quality of profile using discrete dies driven by snake-shaped motion mechanism;Journal of Materials Processing Technology;2024-04

3. Study on the forming limit of rectangular-ribbed profile (日-shaped section) in rotary bending with flexible core die;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2022-05-17

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5. An innovative PVC mandrel for controlling the cross-sectional deformation of double-ridged rectangular tube in rotary draw bending;The International Journal of Advanced Manufacturing Technology;2017-11-09

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