Realistic modelling of flexibility and dependence in production systems in Industry 4.0 for analysing their productivity and availability

Author:

Long Fei12,Zeiler Peter3,Bertsche Bernd2

Affiliation:

1. Graduate School of Excellence advanced Manufacturing Engineering (GSaME), University of Stuttgart, Stuttgart, Germany

2. Institute of Machine Components, University of Stuttgart, Stuttgart, Germany

3. Faculty of Mechatronics and Electrical Engineering, Esslingen University of Applied Sciences, Esslingen am Neckar, Germany

Abstract

Industry 4.0 offers a new opportunity to realize flexible and efficient production. Through modelling the production systems in Industry 4.0, potential delays, interrupts and defaults could be prognosticated and treated on time. Consequently, the productivity and efficiency of production systems can be enhanced. Flexibility has a far-reaching impact on the design of production systems in Industry 4.0 and is still a challenge in the modelling yet. In order to achieve realistic results, dependence must also be taken into account. In this article, a concept of flexible production system in Industry 4.0 is first presented. Then, two models of extended coloured stochastic Petri nets are built and simulated using a software REALIST to investigate the features of flexibility and dependence in production systems in Industry 4.0. As a result, the productivity and availability of production systems are analysed and discussed in the end.

Publisher

SAGE Publications

Subject

Safety, Risk, Reliability and Quality

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