Process Control in Municipal Solid Waste Incinerators: Survey and Assessment

Abstract

As there is only rare and scattered published information about the process control in industrial incineration facilities for municipal solid waste (MSW), a survey of the literature has been supplemented by a number of waste incineration site visits in Belgium and the Netherlands, in order to make a realistic assessment of the current status of technology in the area. Owing to the commercial character, and therefore, the confidentiality restrictions imposed by plant builders and many of the operators, much of the information collected has either to be presented in a generalized manner, and in any case anonymously. The survey was focused on four major issues: process control strategy, process control systems, monitors used for process control and finally the correlation between the 850°C/2 s rule in the European waste incineration directive and integrated process control. The process control strategies range from reaching good and stable emissions at the stack to stabilizing and maximizing the energy output from the process. The main indicator to be monitored, in cases in which the focus is controlling emissions, is the oxygen content in the stack. Keeping the oxygen concentration in a determined range (usually between 8 and 12 vol.%) ensures stable and tolerated concentrations of the gaseous emissions. In the case for which stabilization of energy production is the principal aim, the main controlled parameter is the steam temperature and flow-rate, which is usually related to the fuel energetic input. A lot of other parameters are used as alarm criteria, the most common of which is the carbon monoxide concentration. The process control systems used most commonly feature partially automated classical proportional integral derivative (PID) controllers. New and innovative process control systems, such as fuzzy-logic control systems, are still unknown to most plant managers while their performance is reported to be unsatisfactory in plants in which such systems have been tested or are in use. Monitoring components used in process control are still based on classical tools such as thermocouples. The use of modern and more reliable sensors is very limited due to the high initial investment cost or simply the fear of using non-standard technologies. Complying with the 850°C/2 s rule in the European waste incineration directive generally is seen to be a handicap for the process control, either in terms of cost, or flexibility of reaction, or both, particularly in old incineration facilities where such restrictions were not planned in the design.