Atomization characteristics of a bluff body-assisted sonic twin-fluid atomizer

Abstract

This study examines the gas dynamic effect and atomization behaviour of the sonic bluff body-assisted twin-fluid atomizer with three distinct geometry configurations based on cone distances (Lc) as 6.0 mm, 8.0 mm, and 10.0 mm. The atomization characteristics of these atomizers employing a 280 µm annular liquid sheet with a central bluff body (cone) are compared based on a range of air and liquid flow rates. The spray-bluff body impacted secondary atomization was characterized through volume-normalized droplet size distribution (DSD) & cumulative droplet distribution, excentricity plots, Sauter mean diameter (SMD), and relative span factor (Δ). When plotted for a given liquid flow rate, the DSD & cumulative droplet distribution becomes more uniform with the increase in the airflow rate independent of the cone distance (Lc). Excentricity plots exhibited high excentricity droplets at the spray centreline and a large fraction of nearly spherical droplets at off-centre spray locations. SMD and RSF (Δ) showed opposite trends when plotted against the air-to-liquid ratio (ALR) as SMD increases while RSF decreases with radial locations, respectively. When plotted for all radial locations, Sauter mean diameter (D32) and relative span factor (Δ) show a cluster formation. Larger SMD values correspond to lower RSF (Δ) values and vice-versa.