Study on temperature rise distribution of contact surface under cyclic load

Abstract

A large amount of heat is generated during the friction of joint surfaces, which has a significant influence on the contact characteristics of surfaces, causing deformation or failure of key components. A two-dimensional friction-thermal structure coupling contact model of cylinder/plane was established in ABAQUS. The effects of roughness under different fractal parameters, tangential load amplitude and cycle number on the temperature rise distribution of a contact surface under normal cyclic loading were studied. The results show that with the increase of roughness and tangential load amplitude, the area of thermal effect becomes more obvious and the temperature rise of the contact surface increases. It is also found that the heat affected zone is mainly distributed near the surface of the contact area with a high-temperature field generated, while the temperature rise amplitude decreases gradually along the depth direction. In addition, the contact surface nodes have a similar temperature rise distribution process and the farther away from the contact center ( x = 0.3 mm), the smaller the temperature rise, which is consistent with the simulation results of the published literature. For the same tangential load amplitude, the surface temperature rise amplitude under the normal cyclic load is lower than that of the normal constant load. The temperature rise of the surface increases with the increase of the number of fretting cycles.