Particle extrusion in elastohydrodynamic line contacts: Dynamic forces and energy consumption

Abstract

The author’s model of particle entrapment and thermoviscoplastic indentation built and experimentally validated in recent publications is utilised to calculate the contact forces on ductile, isolated interference particles passing through elastohydrodynamic, rolling–sliding, line contacts. The model is detailed and enriched by supplementary equations. A parametric study deals with the effects of particle size and cold hardness, kinetic friction coefficient, rolling velocity and slide-to-roll ratio of the contact on the particle contact forces, mean friction coefficient, temperature, plastic work and power required to deform a particle, as well as on dent volume and plastic strain rates of the indented contact surfaces. A factual selection of optimal conditions and parameter values that minimise the disruption of a contaminated contact is thus greatly facilitated.