Design and development of a high-precision automatic safety valve testing system

Abstract

Safety valves are widely used as the safety device in pressure systems, such as boilers and pressure pipes, to ensure the safe operation of pressure systems. At present, the inspection of safety valves is mainly carried out by manual operation or semi-automatic operation, and it requires a lot of manpower operation costs. Moreover, the measurement of different pressure ranges is performed using only a single pressure sensor such that the test precision is insufficient. In this study, a high-precision safety valve test architecture with three testing channels was proposed, and an automated testing system was developed. In this system, the user can define the test specifications through parameter setting. The system can automatically execute the complete test control process and judge whether the test was passed based on the measured data. In this article, for the low, middle, and high test pressures, the safety valves of four different states were tested respectively and the test reports were automatically generated. Finally, it statistically analyzed the test results for the diagnosis of the safety valve failure. Therefore, the results of this research may effectively solve the problems of current safety valve testing and improve its operational efficiency and test quality.