Meshing principle and transmission analysis of a beveloid non-circular gear

Abstract

To improve the stability and accuracy of non-circular gear transmission, a beveloid non-circular gear transmission scheme was developed to reduce the meshing impact and achieve backlash adjustment. When using the beveloid rack as the medium, the instantaneous contact line of the beveloid non-circular gear pair was shown to be a straight line, and the tooth surface was shown to be a ruled surface based on the transmission relationship between the rack centerline and the non-circular pitch curve. The zero-modification method was employed to develop the beveloid non-circular gear. Further, the generation method for the tooth profile of the modified non-circular gear was reviewed, and a digital solid model was developed for the beveloid non-circular gear. The physical contact simulation method was used to analyze the meshing backlash, and the influence of the axial displacement adjustment on the meshing backlash of the gear pair was obtained. By considering a pair of beveloid elliptic gears as an example, machining and transmission experiments were conducted, with results showing smooth gear-pair meshing and the anticipated backlash adjustment effect.