Research on operating characteristics of a centrifugal pump with broken impeller

Abstract

The operating characteristics of a centrifugal pump with broken impeller malfunction was studied by tests and numerical simulation. One blade was cut 1/4 as a broken impeller. The energy characteristics, vibration, internal flow, pressure fluctuation, and radial force of the pump were studied in detail. The test results show that as for the pump with broken impeller, the head decreased by 9.85% and efficiency decreased by 1.06% under 1.0 Q0. The vibration increase amplitudes at the outlet flange are the maximum. The APF (axial passing frequency) of all monitoring points increased significantly, and a new frequency – 5APF appeared, except for the inlet of the pump. It can be found that the low-speed region of blade fracture surface is more obvious than other blades through numerical simulation. The radial force of the broken impeller increased obviously and became more concentrated. Due to the broken blade, the peak-to-peak magnitude of pressure fluctuation at the tongue and pump outlet increased by 4.7% and 9.5% respectively. The research results provide some reference for the malfunction diagnosis of centrifugal pump.