Research on magnetic excitation model of magnetic flux leakage for coal mine hoisting wire rope

Abstract

This study presents the optimal design of a magnetic excitation model for developing a nondestructive sensor for coal mine hoist wire ropes. The model was established using axial-symmetry finite-element analysis and calculations. The influence of the excitation device parameters on the local magnetization effect of the wire rope was investigated in detail using the axial-symmetry finite-element model. The excitation model parameters of the sensor were optimally designed using a combination of finite-element analysis and an optimization method. The experiments were performed to measure the leakage flux and evaluate the performance of the optimally designed sensor. The results show that the sensor based on the newly designed excitation model can not only improve the signal-to-noise ratio for defect detection in a coal mine hoist wire rope by 11% compared to an existing sensor but also reliably detect small defects with a high detection speed (5 m/s) along the length of the coal mine wire rope.