Integrated vacuum assisted resin infusion and resin transfer molding technique for manufacturing of nano-filled glass fiber reinforced epoxy composite

Abstract

Vacuum-Assisted Resin Infusion (VARI) and Resin Transfer Molding (RTM) techniques are the most common techniques for the manufacturing of polymeric composite laminates. The VARI technique has a lot of advantages such as low cost, free voids laminates and the ability to produce complex shapes. However, it has some drawbacks such as poor surface finish and temperature instabilities. On the contrary, the RTM technique can withstand high temperature, producing a good surface finish and complex shape laminates. However, it has a high tooling cost and poor quality laminates due to void contents. In this study, a new technique integrated both VARI and RTM techniques is developed to minimize their drawbacks. This technique involves using a semitransparent composite plate instead of a vacuum bag in the VARI technique. This semitransparent plate takes the inverse shape of the composite laminate similar to the RTM tooling. However, this plate has a low cost compared with RTM tooling and allows monitoring of the resin flow during the infusion process. To validate the integrated technique, the mechanical properties of composite laminates are compared with that produced by hand layup technique (HLT). Moreover, the influence of incorporation of 0.25 wt. % and 0.5 wt. % of titanium dioxide (TiO2) nanoparticle into woven and chopped fiber/epoxy composite laminates was demonstrated. The results indicated that the laminates fabricated by the integrated VARI method showed higher mechanical properties than those produced by the hand-layup technique. Moreover, glass fiber/epoxy filled with 0.25 wt. % of TiO2 nanoparticles gives high mechanical properties.