Delamination and surface roughness analysis of jute/polyester composites using response surface methodology: Consequence of sodium bicarbonate treatment

Author:

Ravikumar P1ORCID,Rajeshkumar G2ORCID,Manimegalai P3,Sumesh K R45ORCID,Sanjay M R6ORCID,Siengchin Suchart6ORCID

Affiliation:

1. Department of Mechanical Engineering, Adithya Institute of Technology, Coimbatore, Tamilnadu, India

2. Department of Mechanical Engineering, PSG Institute of Technology and Applied Research, Coimbatore, Tamilnadu, India

3. Department of Biomedical Engineering, Karunya Institute of Technology and Sciences, Coimbatore, India

4. Department of Materials Engineering, Faculty of Mechanical Engineering, Czech Technical University in Prague, Praha, Czech Republic

5. Department of Mechanical Engineering, KPR Institute of Engineering and Technology, Coimbatore, India

6. Natural Composites Research Group Lab, Department of Materials and Production Engineering, The Sirindhorn International Thai-German Graduate School of Engineering, King Mongkut’s University of Technology North Bangkok, Bangkok, Thailand

Abstract

The present research work explores the consequence of eco-friendly sodium bicarbonate treatment on drilling behavior of jute fiber reinforced polyester composites. The fiber surface treatment was done by immersing the jute fibers in sodium bicarbonate solution (10 wt.%) for five days at room temperature. The raw and treated jute fiber composites were produced through compression molding process. The drilling behavior was expressed in terms of delamination factor (at entry and exit) and surface finish. The response surface methodology coupled with three factors—three levels Box–Behnken Design was used to study the interactive effects of process variables (drill diameter, feed, and cutting speed) on delamination factor and surface finish. Furthermore, the significance of the developed model was examined through analysis of variance. The chip morphology of the fabricated composites was examined to assess the quality of the drilled hole. The fractography analysis of the machined surface has also been carried using scanning electron microscopy. The outcomes revealed that the sodium bicarbonate treatment of jute fiber improved the machinability of the composites.

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Polymers and Plastics,Materials Science (miscellaneous),Chemical Engineering (miscellaneous)

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