A cutting forces model for milling Inconel 718 alloy based on a material constitutive law

Author:

Li HZ1,Wang J1

Affiliation:

1. School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, Australia

Abstract

This article presents a cutting force model for the milling of Inconel 718 whose machinability is considered to be very poor. The Johnson–Cook constitutive material model is used to determine the flow stress of Inconel 718 while the shear angle is determined based on a shear plane model assuming that the total energy on the shear plane plus the energy on the rake face is minimum. The temperature in the machining region is determined by using an iterative process. Finally, the cutting forces on each tooth of the milling cutter are calculated from its chip load considering the oblique cutting effects. The model is then verified by comparing the model predictions with the experimental data under the corresponding conditions, which shows a relatively good agreement with an average percentage error of 10.5% along the feed and normal directions.

Publisher

SAGE Publications

Subject

Mechanical Engineering

Cited by 12 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. A New Procedure to Evaluate Parameters of Johnson–Cook Elastic–Plastic Material Model from Varying Strain Rate Split Hopkinson Pressure Bar Tests;Journal of Materials Engineering and Performance;2021-07-12

2. Prediction of Shearing and Ploughing Constants in Milling of Inconel 718;Journal of Manufacturing and Materials Processing;2021-01-11

3. Finite element simulations of rail milling based on the modified Johnson-Cook constitutive model;Journal of Physics: Conference Series;2021-01-01

4. Monitoring the abrasive waterjet drilling of Inconel 718 and steel: a comparative study;The International Journal of Advanced Manufacturing Technology;2020-04

5. One-dimensional analyses of striker impact on bar with different general impedance;Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science;2019-09-30

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