Research on the biaxial compound pendulum jaw crusher based on seven-bar mechanism

Abstract

Traditional compound pendulum jaw crushers have many disadvantages such as low efficiency and uneven broken materials. This paper proposes a new biaxial compound pendulum jaw crusher to solve these problems. This paper presents the kinematic and dynamic performance of the new crushers, introduces its structure and layout features, derives the equations involving position, velocity, acceleration and kinetics, describes a workspace of the jaw crusher, analyzes the travel characteristic values and crushing force of movable jaw plates, and optimizes its structural and motion parameters through a multi-objective genetic algorithm. After the optimization process, the novel jaw crusher has little force on each hinge and large force on movable jaw plates. Specifically, the forces in the X-direction are 120,300 N for hinge C, 120,200 N for hinge D, and 195,000 N for hinge N; the forces in the Y-direction are 167,100 N, 162,800 N, and 197,900 N accordingly, while the breaking force of the movable jaw plate is 229,600 N. Experiments have been conducted. The results have clearly shown that the new biaxial compound pendulum jaw crusher has many advantages over conventional ones, such as the high crushing efficiency, even crushing, and large crushing force.