Design and experiments of ultra-precision aerostatic turning machine tool

Author:

Wu Quanhui123ORCID,Sun Yazhou2,Pan Baisong13,GU Dawei13

Affiliation:

1. College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China

2. School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, China

3. Key Laboratory of E&M, Ministry of Education, Zhejiang University of Technology, Hangzhou, China

Abstract

Ultra-precision turning is one of the commonly machining methods to obtain high-quality optical components. Ultra-precision turning machine tools are the industrial equipment that realize ultra-precision turning process. In this paper, a combined design, performance analysis and experimental verification are carried out to build an ultra-precision aerostatic turning machine tool (UPATMT), which adopts aerostatic support systems for the spindle system and the feed system. Firstly, the mathematical model and physical model of UPATMT are established, and the dynamic performance of UPATMT model is carried out and analyzed by finite element method. In addition, the electromechanical control system is simulated and analyzed to obtain better dynamic performance. Finally, the modal tests and turning experiments are carried out on a homemade UPATMT platform. The machined workpiece surface roughness is measured, the arithmetical mean deviation of the workplace surface roughness is Ra 7.4 nm, and the maximum peak valley height of workplace surface roughness Rz 34.4 nm. The results show that electromechanical coupling analysis can obtain high machining performance of UPATMT.

Publisher

SAGE Publications

Subject

Mechanical Engineering

Cited by 2 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. A smart structural optimization method of magnetorheological damper for ultra-precision machine tool;Smart Materials and Structures;2024-04-17

2. A theoretical and experimental investigation into surface generation in ultra-precision diamond milling;Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science;2023-03-10

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