Reverse deep drawing process: Material anisotropy and work-hardening effects

Abstract

The present work aims to study the constitutive models’ influence on the reverse deep drawing simulation of cylindrical cups. Several constitutive laws were considered to predict the combined effects of anisotropy as well as the changes in strain path direction of the stainless steel. To this end, a number of models were used, worth mentioning among which are the isotropic with nonlinear kinematic hardening laws, along with the isotropic von Mises and anisotropic Hill’48 yield criteria. For the models’ parameters identification, uniaxial tensile and shear tests at several orientations to the rolling direction as well as reversed shear tests were carried out. Then, a subsequent comparison between experimental data and numerical simulations of reverse deep drawing tests were performed, using the finite element code Abaqus/Explicit. On the basis of the major reached results, it has been found that for the first stage, whatever the yield criteria used and for all the hardening models, the numerical punch-force evolution correlates well with the experimental one. For the second stage, the punch-force evolution was found to be remarkably more influenced by the yield criteria than by the kinematic laws. The major strain distribution greatly depends on the yield criteria. Meanwhile, it was slightly linked to the work hardening.