A roundtrip probability estimation method for mechanical equipment fault detection under imbalanced samples

Author:

Yuyan Zhang1ORCID,Yongqi Zhang1,Wuyi Ming2,Hao Li1,Xiaoyu Wen1ORCID,Lingdi Yan3

Affiliation:

1. Henan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry, Henan, Zhengzhou, China

2. Guangdong Provincial Key Laboratory of Digital Manufacturing Equipment, Guangdong HUST Industrial Technology Research Institute, Dongguan, China

3. CITIC Heavy Industries Co., Ltd, Luoyang, Henan, China

Abstract

Aiming at high misdetection of mechanical faults under imbalanced samples, a roundtrip probability-based method is proposed. By roundtrip mapping between latent variables and real fault data, biased estimation of the probability distribution of real fault data is obtained. Further, virtual fault data are sampled according to such distribution to increase sample amount. For recognition of real and virtual data, loss function based on binary cross-entropy is designed. For reconstruction between fault data and its roundtrip mapped results, objective function based on mean square error is designed. Thus, it preserves boundary data and avoids too many virtual data in central area. Meanwhile, a strategy for eliminating abnormal samples is designed to reduce boundary deviation. For supporting the advantage of roundtrip, in-depth reasons for misdetection are analyzed from empirical risk and structural risk. Experiments on 30 benchmark imbalanced test sets show that fault detection rate increases after amount enhancement. Additionally, it is verified on blade cracking and bearing fault detection. Results show that F1 score increases from 0.485 to 0.51 and 0.725 to 0.775 for such two cases.

Funder

Key Scientific and Technological Research Projects in Henan Province

Guangdong Basic and Applied Basic Research Foundation

Key Scientific Research Projects of Institutions of Higher Learning in Henan Province

Open Project of Henan Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Zhengzhou University of Light Industry

National Natural Science Foundation of China

Key Research and Development Projects of Henan Province

Publisher

SAGE Publications

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