A new hydraulic synchronous scheme in open-loop control: Load-sensing synchronous control

Abstract

At present, open-loop synchronous control for hydraulic systems widely using synchronous valves has low synchronous accuracy due to weak anti-bias capacity, and is hard to adjust synchronization velocity, so it could not meet the requirements of accurate synchronization under severe conditions. In this paper, a load-sensing synchronous control is developed to obtain accurate synchronization in open-loop control, which is made up of a load-sensing unit and a synchronous valve. In the load-sensing loop, a load-sensing pump supplies pressure and flow required by the system through pressure closed-loop control, and a load-sensing valve could improve the capability of anti-offset loads by pressure compensation. The synchronous valve is between the load-sensing pump and load-sensing valve, to achieve equal distribution of flow supplied by the pump, which could improve the divider accuracy of the load-sensing system. A test system within load-sensing synchronous control is established, and then comparison experiments under different partial loads are carried out. The experimental results show that, compared with the traditional synchronous valve control, the load-sensing synchronous control has the advantages of higher synchronous precision, higher energy efficiency and also the ability of velocity regulation. Load-sensing synchronous control has the potential of high precision synchronization control in server environments.