A multi-layer membrane filter made of potassium catalyst and three-way catalyst for a passive after-treatment system

Author:

Suteerapongpun Teerapat1ORCID,Ogura Masaru2,Hanamura Katsunori1

Affiliation:

1. Department of Mechanical Engineering, Tokyo Institute of Technology, Graduate School of Engineering, Meguro, Tokyo, Japan

2. Department of Materials and Environmental Science, Institute of Industrial Science, The University of Tokyo, Institute of Industrial Science, Meguro, Tokyo, Japan

Abstract

A multi-layer membrane has been fabricated to integrate a Three-Way Catalyst (TWC) and Gasoline Particulate Filter (GPF) into one device, called a four-way catalytic converter. The top layer, made of nano-scale potassium catalyst particles, traps Particulate Matter (PM) with almost 100% filtration efficiency at all times and oxidizes PM (mostly soot) with a significantly reduced temperature of 476°C at the oxidation peak. Moreover, the bottom layer catalyst is comprised of sub-micro TWC particles to combine NO reduction and CO oxidation capabilities. The effective temperature range for the simultaneous removal of all pollutants was between 420°C–500°C.

Funder

New Energy and Industrial Technology Development Organization

Publisher

SAGE Publications

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