Detailed investigation on the insulation and permeability characteristics of rigid polyurethane foam loaded with micron-sized Turkey feather powder depending on the free volume change

Abstract

This study brokes new ground to understand the insulation and permeability performances of rigid polyurethane foams (RPUFs) containing the different contents of micron-sized turkey feather powders (TFPs) depending on the free volume change for the first time. The effects of TFPs loading on the RPUFs were investigated by the examination of their structural and chemical features (particle size and ATR-FTIR analyses), free volume property (PALS analysis), insulation features (thermal conductivity and sound absorption tests), permeability performance (air and water vapor permeability tests) and cellular topology (SEM). PALS analysis results revealed that the addition of TFPs into the foams led to the sharp decrease in all free volume parameters since TFPs caused the formation of the disordered cells by occupying the holes in the matrix. Furthermore, both thermal conductivity and acoustic performance of the resulting foams get worse when compared to unfilled RPUF. This results were attributed to the formation of thinner and weaker cells during polymerization, reduction in the amount of CO2 inside the cells, enhancement in the solid-phase level in the matrix due to the increasing of volumetric density. Additionally, the foam samples with high content of TFPs showed considerably lower air and water vapor permeabilities when compared to neat RPUFs due to the dominant hydrophobic character of the keratin and reduction in the degree of vacancies in the matrix. SEM analysis also revealed that TFPs showed good compatibility with RPUF, but the distorted and irregular shaped cellular morphology was obtained at high contents.