New Human-centered Production System. Building an Integrated Human Management System

Author:

Sakai Hirohisa1

Affiliation:

1. Kawasaki Heavy Industries Ltd., 105, Shobuike, Nagakute-shi, Aichi, 480-1115, JAPAN

Abstract

Currently, Japanese companies are working to survive and develop "global production" to realize "the same quality and simultaneous start’, ’up" in the world. From such a background, the production operator is required to change from simple labor until now to an intelligent production operator, and it is important not only to carry out the decided standard work but also to train the operator who can conceive himself and self "kaizen" at an early stage. The author has defined them as intelligent operator and consider that "the evolution of technology and skill (man)" which makes "the advanced production system be used and guaranteed high quality in the manufacturing site" decides the success or failure of the global strategy. Therefore, the author has devised an integrated human management system "HI’, ’POS (Human Intelligence–Production Operating System" aiming at strategic operation to "global production", and demonstrated the effectiveness of the proposed "HI’, ’POS" at an advanced company, Toyota.

Publisher

World Scientific and Engineering Academy and Society (WSEAS)

Subject

Computer Science Applications,Control and Systems Engineering

Reference24 articles.

1. A. Gabor, “The man who discovered quality: How Deming W. E.”, Brought the Quality Revolution to America, Random House Inc., 1990.

2. R. Chawla, “An automated 3D facilities planning and operations model generator for synthesizing generic manufacturing operations in virtual reality”, Journal of Advanced Manufacturing Systems, Vol.1, No.1, pp. 5-17, 2002.

3. J. P. Womack, D. Roos, and D. T. Jones, “The Machine That Changed The World”, New York: Maxwell Macmillan International, 1990.

4. T. Ohno, “Toyota Production System”, Diamond, Inc., 1978.

5. J. Richard Schoenberger, “Japanese Manufacturing Techniques”, New York: The Free Press, 1982.

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